Large magnet separator for heavy industries
Magnetic Separators

Custom Magnetic Separator Manufacturer in Wisconsin Expert Solutions for Heavy Industries

Universal Welding & Engineering is a leading magnetic separator manufacturer in Wisconsin, delivering custom-built systems for demanding foundry and metal processing applications. Our team supports projects across Wisconsin, Illinois and nationwide with precision custom fabrication and rapid turnaround. With lift capacity up to 80,000 lbs and advanced fabrication capabilities, we manufacture medium to heavy weldments using plate steel, structural steel, stainless steel and specialty alloys such as Inconel and manganese. Every magnetic separator meets strict AWS and ASME standards, providing reliable performance in high-output environments.

Contact us today for a quote on magnetic separator manufacturing in Waukesha.

Custom Magnetic Separator Fabrication Built for Metal Processing Performance

As an experienced magnetic separator manufacturer for Illinois and Wisconsin markets, Universal Welding developed the Universal Series Magnetic Separator for foundry blast applications. This system separates and cleans shot and sand with high efficiency and durability. The process begins with a rotary or tramp screen, followed by dual magnetic drums with bi-pole flux fields, and then finishes with an air-wash classifier. This configuration delivers:

  • Superior separation of shot and sand
  • Extended blade and liner life
  • Reduced blast cycle times
  • Lower operating costs

We offer three separator sizes based on media loading, along with full parts and service support to keep systems operating at peak performance.

Magnet separator for metal processing

Comprehensive Foundry Equipment Supporting Wisconsin and Illinois Foundries

Beyond magnetic separation systems, Universal Welding & Engineering manufactures a full range of foundry equipment. Our capabilities include custom flasksfurnace lining forms and heavy fabrication solutions designed for long-term use in demanding environments. As a full-service magnetic separator manufacturer, we support operations across Wisconsin, Illinois and national markets with dependable equipment, responsive service and consistent build quality.

For Decades We’ve Propelled Your Industry Forward

We proudly support the sustainable practices driving modern industries forward.

Construction and agricultural applications benefit from our services

Construction & Agriculture

We fabricate construction & agriculture equipment for the increasing industry demands. Our team is well equipped to take on any challenge or collaborate in any design.

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Working to fabricate metals for the mining industry

Mining

Durable, machined completefabricated equipment and parts for mining sector OEMs. Our focus on quality and innovation helps optimize mining operations in challenging environments.

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Parts and metal fabrication for the robotics industry

Robotics

High-precision bases, pedestals and rail systems for the robotics industry. We meet strict performance requirements through our close collaboration with robotics engineers.

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Precision bases and fabricated parts for heavy machinery

Industrial Power Transmission

Precision-engineered bases & fabricated components crucial for machinery operation. Partnering with OEM clients, we manufacture parts that enhance performance while maintaining cost-efficiency.

Energy and environmental industries benefit from our metal part fabrication

Energy & Environmental

Partnering with OEMs on energy-sector projects, including renewable systems, municipal water and environmental infrastructure, we fabricate to support reliable power generation and distribution.

Request a Quote Today!

Partner with a proven magnetic separator manufacturer in Wisconsin for custom fabrication built around your production goals. Request a quote today to improve efficiency, reduce wear and optimize your foundry process.

Universal Welding provides custom magnetic separator fabrication services across Wisconsin, Illinois and nationwide.